CASE STUDY:  

Hermes Fulfillment Cuts Energy Use by More Than 50% While Boosting Throughput Volume

Modernizing a High-Volume Logistics Hub

Hermes Fulfillment operates one of Europe’s largest and most advanced dispatch centers, handling up to 300,000 orders daily across approximately 30 kilometers of conveyor systems. As system components aged and operational demands increased, Hermes sought a modernization strategy to improve efficiency, reliability, and sustainability. 

By partnering with SEW-EURODRIVE, Hermes implemented an advanced drive and automation solution using MOVIGEAR® performance technology. The upgrade enabled significant energy savings, improved system flexibility, and reduced operational complexity. 

 Challenge:

Aging Infrastructure and Complex Material Handling

Hermes required a system upgrade that could handle increasing throughput while improving energy efficiency and operational reliability.

The existing setup presented several challenges, particularly in handling diverse packaging types such as bags, parcels, and heavier containers.

Challenges:

    • Increasing demand and throughput requirements
    • High energy consumption across conveyor lines
    • Handling issues with bagged goods in roller conveyor systems
    • High breakaway torque requirements from accumulated loads
    • System dependency on separate sorting processes
    • Noise levels impacting working conditions  
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MOVIGEAR Performance Installation
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MOVIGEARs on the parcel Conveyor Line

Solution:

Integrated MOVIGEAR® Performance System

SEW-EURODRIVE implemented a modernized conveyor solution using MOVIGEAR® performance drives within the MOVI-C® modular automation system.

This decentralized approach improved efficiency, simplified system architecture, and enabled greater flexibility in handling different types of goods.

    • Integrated mechatronic design: Motor, gear unit, and inverter in one housing
    • High-efficiency motors: IE5-level performance for reduced energy use
    • High overload capacity: Up to 300% for managing breakaway torques
    • Fan-free operation: Reduced noise and maintenance requirements
    • Decentralized intelligence: On-board I/O and sensor integration
    • Unified conveyor design: Handles parcels, bags, and containers in one system
    • Built-in buffering: Ensures continued operation during system interruptions  

“We chose MOVIGEAR® performance because it delivers outstanding results
when it comes to saving energy.”
— Matthias Melahn, Group Leader of Process and Control Technology, Hermes Fulfillment 

 

Results:

 Energy Savings and Operational Improvements 

The modernization delivered measurable performance gains across the facility.

    • 34% energy savings on upgraded conveyor lines
    • 57% average energy savings per drive
    • 1,710 kg reduction in CO₂ emissions annually
    • 50% reduction in noise levels (down to ~65 dB)
    • Reduced installed electrical power requirements
    • Improved system reliability and flexibility
    • Increased capacity for future expansion  

Why is Matters:

By implementing a decentralized, high-efficiency drive solution, SEW-EURODRIVE enabled Hermes Fulfilment to modernize a large-scale logistics operation while significantly reducing energy consumption and system complexity.

The result is a more flexible, reliable, and sustainable material handling system that supports long-term growth and operational resilience.

Application Summary:

SEW-EURODRIVE Product(s):

  •  MOVIGEAR® Performance Drive System 

Application Areas:

  • Material Handling / Conveyor System

CUSTOMER:

Hermes Fulfilment GmbH

INDUSTRY:

E-commerce / Logistics

APPLICATION:

Conveyor and Sorting System

PREVIOUS TECHNOLOGY:

Aging Infrastructure 

SOLUTION:

  MOVIGEAR® performance 

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About SEW-EURODRIVE

Founded in 1931 in Bruchsal, Germany, SEW-EURODRIVE is a global leader in Industrial Automation, with operations in over 50 countries, 17 manufacturing plants, 92 assembly facilities, and more than 21,000 employees. The company holds over 1,000 patents, continuously driving technological advancements in gearmotors, frequency inverters, servo drives, and Industry 4.0 solutions.

SEW-EURODRIVE provides engineered solutions in countless industries, including automotive, food & beverage, pharmaceuticals, mining, steel, logistics, energy, and more, providing customized automation solutions that enhance efficiency, productivity, and sustainability. Despite its global reach, SEW-EURODRIVE remains family-owned, ensuring long-term vision, strong values, and a commitment to excellence.

SEW-EURODRIVE. Driving the World™

SEW-EURODRIVE, Inc.
220 Finch Road
Wellford, SC 29385
(P): (864) 439-7537
cslyman@seweurodrive.com
www.seweurodrive.com 

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